Friday, May 4, 2012

Plastic Fantastic - Part 1


                Increasingly, plastic makes up the material world we live in and the objects we interact with on a daily basis. Injection molding is responsible for the bulk of these objects, where the plastic compound is heated to a liquid state and forced into a cavity, typically a rigid mold made of a durable metal like steel or aluminum. The thermoformed plastics that make up these injection molded parts are carefully engineered to have the kind of traits that make them perfect for mass production. They are widely available, generally cheap, and re-usable- compared to thermoset plastics (relatively expensive, less variety in formulations, no possibility of reuse), they are a natural fit for consumer goods.
                The consumer object emerges from this process and with every fresh casting, the cost per unit drops; the high water line of market saturation is redrawn. This curve of cheapness can encourage overproduction, where units are cranked out en masse and the mold retired. The delays created by a production run below market demand (re-instating the mold, shifting other projects to other machines or off the schedule, shipping, etc.) frequently leads to a higher overall cost. Put plainly, the cost of producing too few units is potentially greater than the cost of producing too many. The sometimes counterintuitive arithmetic of mass production is partially to blame for the constant glut of consumable products. The real, literal cheapness of these objects, the ease of replacement (low cost, high availability) along with the seamless duplicity- (each copy is an exact copy) means an increasing comfort in discarding  the objects  derived from these mass production methods, reducing an already slim likelihood of any emerging sentimental value. 

A potential consumer browsing a plastic menagerie at a flea market.
(photo: Lionel Allorge)

                There is little appreciable human "wear" factor on plastics, the object is not imbued with any human presence through its use. It has little past, less history, and no maker's mark spare the odd ejection dent or parting line. It could be made anywhere in the world, by any number of interchangeable factories. It belongs to no region, no culture, no land.  Our end experience as a consumer is as uniform as the process that created it. 

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